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Force Carbonating with the Cornelius Kegging System

Here is a pretty good article about how to force carbonate a corny keg, instructions included explain how to force carbonate in a hurry.

“These 5-gallon stainless steel kegs are ideally suited for dispensing home brewed beer. Their pressure rating of over 100psi makes them far safer and more reliable than plastic pressure barrels, their improved taps retain the condition in the beer and if looked after properly they will last a lifetime.

As these kegs are stainless steel they can be easily cleaned. A chlorine-based cleaner such as VWP can be used, but keep the contact time down to 15 minutes and rinse well. Do not use Sodium Metabisulphite (or Campden Tablets) on stainless steel!

Do not prime the beer in these kegs, as this will produce a sediment and will result in a cloudy beer, and may also block the small diameter discharge tube. It is preferable to force carbonate the beer with CO2. The beer must be both fully fermented and crystal clear before kegging. The best way to achieve this is to rack the beer from the primary fermenter into a secondary fermenter such as a glass carboy fitted with an airlock. Then fine the beer using Brupaks BeerClear which is a top grade kieselsol fining developed for Carlsberg which gives a brilliantly clear beer without affecting head retention. Rest the beer in the secondary fermenter for 2-3 days until it is crystal clear.

Remove the keg cover and gently pass CO2 into the sterilised keg to displace the air, as you don’t want to spoil a good beer by oxidising it at this stage. Then gently rack the beer into the keg keeping the outflow from the pipe close to the keg bottom. Don’t just let the beer splash in from the top!
Replace the sealing cover on the keg, and add just a small amount of gas to check that you have made a good seal. Then slowly raise the pressure to 20psi using the gas bottle. You will now have a keg of flat beer with 20psi of gas pressure. Lay the keg on its side and roll it back and forth for 5 minutes or so topping up the gas to 20 psi as necessary. Then drop the pressure to 10-15psi and again shake the keg well. Finally reduce the pressure to 6 psi and leave the keg upright for 24 hours.

Attach the tap and draw off some beer. The first few glasses may be cloudy, but the beer should then run clear. 6 psi is a good starting point, but you may well want to vary this between say 4 and 12 psi depending on the style of beer.

The benefits of kegging over bottling include:-

Less work as there are no bottles to wash, sterilise, rinse, fill and cap.
No sediment in the bottom, so the keg can be taken to a party without clouding the beer
The beer is ready to drink 24 hours after kegging as no secondary fermentation is needed
Superior taps ensure that you don’t get a glass of foam that collapses into a flat beer
You won’t need a bottle opener!”

Add comment May 27th, 2008

Search Engine Optimizing PHP Scripts

This is a great article for anyone who is using dynamic php/mysql webpages and interested in SEO site promotion.

“…PHP pages have a reputation of being more difficult (or at least different) to SEO than static HTML pages. Here?s an overview of the major issues encountered when trying to optimize PHP script for search engines. While this focuses on PHP much of it is still relevant to SEO’ing dynamic pages in general….”

Add comment May 20th, 2008

Spring is Here - Grab Your Camera

Fatty Picture Push Photos

Now that Spring is here, my hop rhizomes have really started growing aggressively. I decided it was time to setup a new trellis method using my existing hop trellis, a tree and the soffits on the second story of my home.

I opened a new account at PicturePush for all the great pictures I have been taking to document the hop gardening. I also opened a second PicturePush account for my family photos.

On a similar note, the Coppermine Photo Gallery script on Fatty Matty Brewing still has some glitches with being f-in hacked! It was down for more than a month or two. Don’t get me started- f*@kers!!! Only time will tell if I can ever get it to work again with out completely reinstalling the file intense PHP’ers!

Add comment May 15th, 2008

Small Scale Organic Hops Production

Crannog Ales - Our Farm
Hops Project

With the assistance of BC Investment Agriculture, they have created a hops growing manual for small-scale and organic producers. This is a basic manual, including extensive cultivation information as well as tips on how to build and design hops trellising, home dryers, and packaging for market. Please see the table of contents below for a guide to what’s in the manual. Hardcopy of the manual can be purchased from Crannog Ales for $10 plus $2.50 S&H. You can also download the manual in PDF format.
What’s in the Small-Scale Organic Hops Manual:

Download the manual
Hardcopy $10 plus $2.50 S&H. Please contact Crannog Ales for ordering information. Free shipping for manual only with rhizome purchase.

Introduction: The project

Brewers Gold: Hops History in BC

How hops fit in a diversified farm

* Market potential
* Getting to Market
* Pricing

General Hops Horticulture

* Lupulin
* Hop Varietal Specifications
* Soil and Fertility
* pH and nutrients
* Drainage
* Water
* Climate

Diseases

* Powdery Mildew
* Downy Mildew
* Verticillium Wilt
* Nutritional deficiencies
* Other Diseases

Pests

* Aphids
* Spider mites

Covering the Soil

* Mulch
* Paper mulch
* Straw or hay mulch
* Wood chips/Bark mulch
* Green Manure

Hopyard design & trellising

* Site Selection
* Proximity
* Internal Considerations
* Layout
o Single-pole trellising
o Horizontal Trellising
o Modern Trellising
o Spacing
* Materials
o Poles
o Cables & Wire
o Hardware
o Anchors
o Twine
* Putting it all Up

Annual maintenance

Spring Activities

* Root Prune or divide rhizomes
* Set out new plants
* Top-dressing, mulch & cover crops
* Check irrigation
* Twine Bines

Summer Activities

* Harvest Time
* Methods of harvesting
* Drying
* Packaging
* Factors in hop storage
* Judging hop quality
* Post Harvest

Resources

* Books & Magazines
* Websites
* Rhizomes

Add comment March 1st, 2008

The Great 2008 Hop Shortage

BYO - The Bitter End
The Bitter End: The Great 2008 Hop Shortage Jan, 2008
by Chris Colby

Where did all the hops go? When are they coming back? We put these questions — and more — to industry experts.

This is a great article which anyone involved in the brewing industry from brewmaster, homebrew shop owner, homebrewer or organic hop farmer should read.

Add comment February 26th, 2008

Bottling & Kegging - How Many Gallons and Ounces of Beer?

If I have 2 six packs of 12 oz. bottles, two 22 oz. bombers, two - one liter swing top bottles and a growler than how many gallons of beer do I need to fill all the different sizes of bottles? With that, if I am using priming sugar to naturally carbonate each bottle, how much dextrose do I need for that many bottles? Plus, I also need some of my five gallon batch of craftbrew to go into my corny keg right?

We already know that five oz. of priming sugar works for a five gal. batch of beer and if…

12 ounce bottle
12 oz. Standard Size Beer Bottle

  • 5 gal. (640 oz.) = 54 - 12 oz. bottles
  • 1/2 gal. Growler (64 oz.) = 5.4 - 12 oz. bottles
  • six pack is 72 oz. / 12 pack is 144 oz. / case is 288 oz.
  • Use 1 tsp. dextrose for bottle priming
16 ounce amber swing top Grolsch style bottle
16 oz. Small Swing-Top Grolsch Style

  • 16 oz. = 1/8 gallon
  • Two 16 oz. bottles = 1 liter large swing top bottle (32 oz.)
  • Eight 16 oz. bottles = 1 gal. (128 oz.)
  • Use 1 1/2 tsp. dextrose for bottle priming

22 ounce amber bomber style beer bottle
22 oz. Bomber

  • 29 - 22 oz. bottles = 5 gallons (640 oz.)
  • Use 2 tsp. dextrose for bottle priming
1 Liter swing top bottle
1 Liter Large Swing-top

  • 32 oz.
  • Two (1L) 32 oz. bottles = 1/2 gallon Growler (64 oz.)
  • Four (1L) 32 oz. bottles = 1 gallon Jug (128 oz.)
  • Use 3 tsp. dextrose for bottle priming
1/2 gallon growler
1/2 gal.  Growler

  • 64 oz.
  • 1/2 gal.
  • 2 Liters
  • Use 6 tsp. (or 1/2 oz.) dextrose for bottle priming
Six pack of 12 ounce bottles
Six pack

  • 72 oz.
  • 54 - 12 oz. bottles in 5 gal.
  • 8.9 - 6 packs in 5 gal.
  • 5 gal. = 2 cases & 1 - 6 pack
  • case = 4 - 6 packs
  • Use 1 tsp. dextrose for priming each 12 oz. bottle
1 galon jug
1 gal. Jug

  • 128 oz.
  • Five 1 gal. Jugs = 5 gallon batch-o-beer (640 oz.)
  • Use 1 oz. dextrose for bottle priming

For winemaking you will need 5 - 750ml wine bottles for every gallon of wine to be bottled or 25 - 750ml wine bottles for every 5 gallon carboy you are planning on bottling.

Add comment February 26th, 2008

Hop Rhizomes Pre-Order Roundup

2005 Cascade Hop Rhizome Well its that time of year again for all you homebrew gardeners. If you are thinking about growing your own hops starting this Spring, now is the time to get your hop rhizome pre-orders in with your local homebrew shop. If you need a recommendation on where to pre-order hop rhizomes than may we recommend Freshop.com, Northern Brewer or Midwest Homebrew Supply. Below is also a list of what you might want to look or ask for and included with each hop variety is a brief description of bittering potential in AA% and growing notes.
Check out the Fatty Matty Brewing Hop Links section of this website for more information about hop gardening, hop rhizomes, hop trellises, hop varieties and commercial hop farms.
Cascade - 4.5-7% alpha. Grows well in all climates. Susceptible to aphids.
Centennial - 9.5-11.5% alpha. Grows well in all climates. Susceptible to downy mildew.
Chinook - 11-13% alpha. Grows well in dry, hot climates. Does not grow well in moist. Subject to spider mite
Fuggle - 4-5.5% alpha. Grows well in damp climates, suffers a little in hot.
Glacier - 5.8% alpha. Grows well in all climates
Goldings - 4-5% alpha. Grows well in mild, moist climates, does ok in hot.
Hallertau - 3.5-5.5% alpha. Grows well in mild, moist climates. Suffers a little in dry, hot climates
Horizon - 12-13.5% alpha. Grows well in all climates
Liberty - 3-5.5% alpha. Grows well in mild climates. Can grow in hot climates.
Mt. Hood - 5-8% alpha. Grows well in all climates
Nugget - 12-14% alpha. Grows well in all climates
Santiam - 6-7% alpha. Grows well in a moderate climate, does ok in hot climate
Sterling - 5.5-7% alpha. Grows well in a moderate climate, does ok in hot climate.
Tettnang - 4-5% alpha. Grows well in a moderate climate, suffers a little in hot climate.
Willamette - 4-6% alpha. Grows well in all climates.

Add comment February 25th, 2008

Flying Dog Brewery Moves East

120 barrel Stainless steel fermenter for sale on eBayIn this competitive craft brewing market of ours, Flying Dog Brewery is packing up their Denver plant and moving into their Maryland location. I have an entire brewery that’s getting sold out here.” You can find a listing for a 120 bbl fermenter for sale on eBay and also listed on ProBrewer.com as they clean house to get rid of their equipment from their Denver location. Read more about Flying Dog Brewery’s move out of Denver on ProBrewer.com or from the Rocky Mountain News. Apparently Flying Dog is loosing money by not taking advantage of their newly aquired location in MD and are offering to pay for the move of the Denver employees to go east. Their beers will still be distributed in CO too.

Add comment January 30th, 2008

BYO Mag’s Transferring Beer Techniques

Brew Your Own - Department article from November, 2005 by Chris Colby

This is one of the best articles I have seen lately which lays it all out there for simply put how to transfer beer without aeration using the beloved Cornelius kegs. Lately, my other favorite article comes from from Rick Workman titled CO2 Push. Read more from other sites about fermenting in kegs from our links page.

Here is the BYO article about transfering beer using corny kegs which we give complete credit to them for writing…we are just quoting it here and would like you to visit their site to finish reading it…really. Its not ours.

“Pressure transfers
Cornelius (“Corny”) kegs are a popular method for storing and serving beer. However, they can also be used as fermenters with the proper fittings attached. An advantage of using a Corny keg as a fermenter is that beer can be transferred between Corny kegs via CO2 pressure with no exposure to oxygen during the transfer.

Let’s say you have a full Corny keg you’ve used as a secondary fermenter or lagering tank. Clean and sanitize a receiving keg and fill it with water. Connect your CO2 tank to the receiving keg and push all the water out through a tap. Now you have an empty keg filled with CO2. It’s best keep the keg weakly pressurized, around 3–5 PSI.

Next, connect your CO2 tank to the Corny with beer in it, keeping the pressure the same as in the receiving keg. Make a “jumper” line by attaching two “beer out” fittings to a length of tubing. (These are usually black on ball lock/Pepsi kegs.) Attach the jumper line to the “beer out” posts on both kegs (the posts that connect to the spear that extends to the bottom of the keg). To transfer the beer, release the pressure from the receiving keg. The simplest way to do this is to attach a “gas in” fitting (usually grey for Pepsi kegs) to the “gas in” post and let the keg vent. (This is why you want only a small amount of pressure on the keg.) Beer will move up the spear and out of the first keg and down the spear and into the second keg…”

READ MORE…

Keep in mind that we did not write this article but are a big fan of its education existence.

Add comment January 18th, 2008

brewersdiscount.com - Reconditioned Kegs

5 gal. corny kegI found a homebrew kegging supplier which has some of the lowest prices I have ever seen. Before this discovery, I had been buying 5 gallon cornelius kegs from eBay, Northern Brewer and Midwest Homebrew Supplies.

A little background on these kegs…Cornelius kegs were originally used by the Pepsi Bottling group and were recently replaced by the bag-in-the-box syrup method of making soda pop. Now there are a ton of these 5 gallon corny kegs which can be bought for real cheap, prices range from $19.99 for a used keg to up to $120.00 for a brand new 5 gallon corny keg. Usually when the kegs are used you can buy them without the gaskets replaced (5 gaskets in all in each corny keg) and these more inexpensive used 5 gal. kegs still have a caustic solution which has to be rinsed and sanitized when you first recieve it. Some of the more higher end used cornelius kegs can be purchased with new gaskets and pre-sanitized. Cornelius kegs come in a variey of sizes including 2.5 gallon, 3 gallon, 5 gallon, 10 gallon and 15 gallon. The 10 and 15 gallon corny kegs are very cool and hard to come buy-rare! I have seen these 10 gallon kegs go for sale on eBay for over $200 each, and these are used too!

Below is a plug of a listing from brewersdiscount.com of a super-inexpensive 5 gallon reconditioned/rebuilt cornelius keg. This is the only keg for this price that I can find which includes new gaskets and new popets for this price. I can also say that I have purchased from this homebrew draft supplier and they have very fast shipping, good customer service and also accept PayPal as a payment method. Here is there listing…

REBUILT 5 Gal Ball Lock Cornelius Keg
5 gal. corny keg top viewRebuilt 5 Gal. Cornelius Ball Lock Keg, Oval Lids, NEW PARTS New Gaskets, New poppets,labels removed, washed inside and out, pressure checked and sanitized with BTF
Our Price: $25.00

Add comment January 12th, 2008

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